Build practical capability in 5S Implementation in the Workplace.
An effective workplace is not accidental—it is designed. This program equips participants with practical 5S and Lean principles to eliminate inefficiencies, organize workspaces, and build disciplined systems that sustain productivity. Rather than focusing on theory alone, the training emphasizes real-world application, enabling teams to transform cluttered, inconsistent environments into structured, high-performing work areas.
Apply 5S principles to organize and optimize the workplace
Identify and eliminate common types of waste in daily operations
Establish standardized and visually managed work processes
Sustain improvements through discipline, audits, and accountability
Course overview
A practical, instructor-led program with guided exercises and workplace examples. Open a topic to see the coverage.
1. Foundations of 5S
- Introduction to 5S and its Purpose
- Relationship of 5S to Lean Manufacturing
2. Seiri (Sort) – Eliminating the Unnecessary
- Identifying Necessary vs. Unnecessary Items
- Classification Techniques for Workplace Items
3. Seiton (Set in Order) – Organizing for Efficiency
- Principles of Visual Organization
- Work Area Layout and Ergonomics
4. Seiso (Shine) – Cleaning with Purpose
- Establishing Cleaning Standards
- Cleaning as Inspection (Spotting Abnormalities)
5. Seiketsu (Standardize) – Creating Consistency
- Translating 5S into Standard Practices
- Developing Visual Standards and Checklists
6. Shitsuke (Sustain) – Building Discipline
- Embedding 5S into Daily Habits
- Audit Systems and Performance Monitoring
Full course outline
Review the complete legacy course outline, including all detailed subtopics.
View full outline
- 1. Foundations of 5S
- Introduction to 5S and its Purpose
- Relationship of 5S to Lean Manufacturing
- The Seven Types of Waste (Muda)
- Business Impact and Benefits of 5S
- 2. Seiri (Sort) – Eliminating the Unnecessary
- Identifying Necessary vs. Unnecessary Items
- Classification Techniques for Workplace Items
- Red Tagging Process and Holding Areas
- Decision Rules for Disposition
- 3. Seiton (Set in Order) – Organizing for Efficiency
- Principles of Visual Organization
- Work Area Layout and Ergonomics
- "Runners, Repeaters, Strangers" Framework
- Labeling, Signages, and Location Systems
- 4. Seiso (Shine) – Cleaning with Purpose
- Establishing Cleaning Standards
- Cleaning as Inspection (Spotting Abnormalities)
- Identifying Root Causes of Dirt and Disorder
- Preventive Actions to Maintain Cleanliness
- 5. Seiketsu (Standardize) – Creating Consistency
- Translating 5S into Standard Practices
- Developing Visual Standards and Checklists
- Documenting Procedures and Guidelines
- Aligning Teams to Consistent Practices
- 6. Shitsuke (Sustain) – Building Discipline
- Embedding 5S into Daily Habits
- Audit Systems and Performance Monitoring
- Roles, Accountability, and Ownership
- Continuous Improvement and Reinforcement
